Iso-Boost 50 Replacement: Dual MP6 Specs, Boost, and Install

Charles Marine’s Iso-Boost 50 is out of production. Yards still have them on 50A boats. When the unit fails, or when a new build would have spec’d one, the question is which isolation transformer replaces it.

The MarinePuck that matches an Iso-Boost 50 is one Dual MP6. That is a 12 kVA, 50A, 120/240V toroidal isolation pair. Soft start is included. 104V and 208V boost taps are included. It is not a bolt-for-bolt copy of the 235 lb Charles box. It is the electrical replacement for that 12 kVA / 50A job.

If the boat has two Iso-Boost 50s, or an Iso-Boost 100, stop. That is 24 kVA. You need two Dual MP6 systems. One Dual MP6 is only 12 kVA.

MarinePuck MP6 isolation transformer as a replacement for Charles C-POWER IsoTransformer marine isolation transformers, including the 12 kVA 50A unit

Which MarinePuck you actually need

What is on the boatRatingOrder this
Charles Iso-Boost 5012 kVA / 50A + boostOne Dual MP6
Charles 12 kVA IsoTransformer (93-IXFMR12I / 12T)12 kVA / 50A isolationOne Dual MP6
Two Iso-Boost 50s24 kVA / two 50A cordsTwo Dual MP6 systems
Charles Iso-Boost 10024 kVA / 100ATwo Dual MP6 systems
Charles 3.6 kVA / 30A3.6 kVA / 30AMP3.6, not Dual MP6
Single 50A / 120V inlet, mid-size boat6 kVA classMP6, not Dual MP6

Read the nameplate before you quote. Iso-Boost 50 and Iso-Boost 100 share a family name. They are not the same kVA.

What an Iso-Boost 50 was

Charles published the Iso-Boost 50 as an automatic isolation and boosting transformer for boats with 50A, 208/240V shore service.

Iso-Boost 50 spec (Charles)Value
Continuous rating12.0 kVA
Input208/240 VAC, 50A
Output120/240 VAC nominal
Non-boost output current50A
Boost-mode max output current42.5A
BoostAutomatic, about 15% when dock voltage is low
Frequency50/60 Hz
Published weight235 lb
PackageOne metal box, about 18 × 15 × 12 in

The boost existed because many marinas feed 208V phase-to-phase, or a long dock run sags 240V. Air conditioning and chargers want closer to 240V. Charles switched tappings automatically. In boost mode the unit was not a full 50A machine. Charles published 42.5A as the boost-mode ceiling on the 50.

Soft start lived on the Iso-Boost SKU. The plain 12 kVA IsoTransformer did not always include it.

Dual MP6 as the Iso-Boost 50 replacement

SpecCharles Iso-Boost 50MarinePuck Dual MP6
Continuous kVA12 kVA12 kVA
Shore class50A, 208/240VDual 50A, 120/240V
Weight235 lb160 lb (two 80 lb pucks)
SizeOne 18 × 15 × 12 in boxTwo pucks, 12.6 in OD × 6.5 in H each
CoreLaminatedToroidal
EnclosureMetalFlame-rated ABS, epoxy potted
Soft startOn the Iso-Boost SKUIncluded
BoostAutomatic ~15%104V and 208V taps included
Boost-mode current42.5A publishedSize the load. Taps are not an auto 15% box
Case groundingMetal can, shield schemeClass II, green capped
ListingMarine UL on Charles boost modelsUL Listed Marine E509703, ignition protected
OriginCharles Marine line, out of productionMade in Shelton, Connecticut

Electrical job: same class.
Mechanical job: not the same holes.

Boost: what you keep, what you do not

This is the sentence that keeps a yard from being surprised.

Charles Iso-Boost 50 watched dock voltage and switched itself into a higher ratio. Dual MP6 includes 104V and 208V boost taps plus a soft-start thermistor. Same problem (low dock, 208V pedestal). Different method.

NeedIso-Boost 50Dual MP6
Isolation from shore groundYesYes
Raise low dock voltageAutomatic 15%Wire the 104/208 taps
Soft start so the pedestal ELCI does not trip on inrushYesYes
One steel box that decides boost by itselfYesNo

If the captain’s only requirement is “when the dock is 208V, the boat still sees usable 240V,” Dual MP6 taps do that job. If the specification is “must clone Charles automatic SAFEtech switching,” Dual MP6 is not a clone. Say that in the quote.

Do not ignore Charles’s 42.5A boost-mode limit when you compare. A boat that ran near 50A on a 208V dock was already on the edge of that SKU.

Marine-Puck Dual MP6 isolation transformer mounted on boat bulkhead with color-coded leads exiting the non-metallic ABS enclosure

Soft start

A dead 12 kVA transformer inrush will open a marina ELCI. That is why Iso-Boost included soft start and why Dual MP6 includes it on every unit.

If you replace an Iso-Boost 50 with a plain isolation transformer that has no inrush limit, the first complaint is not corrosion. It is the pedestal that will not stay closed.

What “drop-in” means on this swap

A replacement is an Iso-Boost 50 drop-in when:

  • Shore is still one 50A, 240V class cord
  • The new gear is still 12 kVA continuous
  • Isolation still breaks the shore-ground galvanic path
  • The panel still sees 120/240V
  • Low-dock voltage has a boost path

A replacement is not drop-in when you expect Dual MP6 to use the Iso-Boost 50 bolt pattern, hoist points, and automatic tap board. You gain two 80 lb pucks that can sit in two tight spaces instead of hoisting 235 lb into one stringer bay.

Charles manuals called out hoisting hardware and a structure that could hold that box. Dual MP6 is two-person staging, not a crane ticket, if the path is clear.

Install notes the electrician has to own

MarinePuck Dual MP6 is UL 1561 Recognized, UL Listed Marine (E509703), and ignition protected. It is designed for ABYC E-11 isolation-transformer practice when installed to the supplied diagrams, including the secondary neutral-to-ground bond. The green shore ground is capped. That is Class II isolation, not a metal-case shield scheme.

Have a marine electrician:

  • Confirm 50A / 240V (or the actual inlet) matches 12 kVA
  • Land primary and secondary per the Dual MP6 diagram, boost or no-boost
  • Bond secondary neutral to ground on the boat side as the diagram shows
  • Cap and insulate the shore green
  • Size shore and boat breakers for 50A isolation service
  • Put ELCI / GFPE where the yard and ABYC / marina rules require it

Wrong bond is not a branding issue. It is an isolation issue.

Weight, heat, and where it sits

Iso-Boost 50Dual MP6
One lift235 lb boxTwo 80 lb pucks
Height in a locker~12 in plus clearance Charles called out6.5 in per puck
Split mountNoYes
HumLaminated stackToroidal, much quieter
Corrosion of the canMetal enclosure in a bilgeNon-metallic ABS

Larger vessels spec isolation because aluminum running gear and wet exhausts do not survive a shore-ground loop. They also spec it because a 235 lb box is hard to place. Dual MP6 is how you keep 12 kVA without giving the entire lazarette to one can.

How this sits next to Hubbell 50A

Hubbell’s common 50A unit is a 15 kVA isolation transformer (HBL50AIT class), about 170 lb, optional auto-boost. That is still a 50A shore product, with more nameplate kVA.

If the search was Iso-Boost 50, do not automatically jump to Hubbell 15 kVA or to two Dual MP6 kits. Iso-Boost 50 was 12 kVA. Dual MP6 is 12 kVA. Hubbell 15 kVA is the next size up if the yard wants a single steel 15 kVA box. Different post.

50A vs 100A, one more time

50A × 240V = 12 kVA. That is Iso-Boost 50. That is one Dual MP6.

100A × 240V = 24 kVA. That is Iso-Boost 100. That is two Dual MP6 systems.

Two Iso-Boost 50s on two 50A cords is also 24 kVA. Same order: two Dual MP6 systems.

A buyer who says “we had Charles boost transformers” is not done specifying. Count the cans. Read 50 or 100 on the label.

Sizing check before the PO

Shore on the boatCharles name people useMarinePuck
30A, 120V3.6 kVA IsoTransformerMP3.6 (3.6 kVA, about 45 lb)
50A, 120V6 kVA classMP6 (6 kVA, about 80 lb)
50A, 240VIso-Boost 50 or 12 kVA IsoTransformerOne Dual MP6
Two 50A / 240V cordsTwo Iso-Boost 50sTwo Dual MP6 systems
100A / 240VIso-Boost 100Two Dual MP6 systems

Soft start and boost taps ship on Dual MP6. Do not add a second Charles SmartBoost-style box to “complete” the quote unless the customer insisted on automatic tap switching.

Marinepuck MP6 Installation; Charles IsoBoost replacement

FAQ

What replaces an Iso-Boost 50?
One Bridgeport Magnetics Dual MP6. 12 kVA, 50A class, soft start and 104/208V boost included.

Is Dual MP6 the same as Charles automatic boost?
No. Dual MP6 uses included taps plus soft start. Iso-Boost 50 switched boost automatically and limited boost-mode current to 42.5A.

Can one Dual MP6 replace an Iso-Boost 100?
No. Iso-Boost 100 is 24 kVA / 100A. Order two Dual MP6 systems.

Can one Dual MP6 replace two Iso-Boost 50s?
No. That pair is 24 kVA.

Will Dual MP6 bolt into the Iso-Boost 50 footprint?
No. Same kVA class. Two pucks vs one 235 lb metal box.

Does Dual MP6 stop galvanic corrosion?
Yes, when installed as a true isolation transformer with the boat-side bond per the diagram and the shore green capped.

Does Dual MP6 stop marina GFI / ELCI trips?
Isolation removes the boat from the shore-ground leakage loop. Soft start reduces inrush trips. Pedestal and cord condition still matter.

Is Dual MP6 ignition protected?
Yes. UL Listed Marine E509703 and ignition protected.

Where is Dual MP6 made?
Shelton, Connecticut.

Product Callout

Bridgeport Magnetics MarinePuck Dual MP6
Iso-Boost 50 replacement. 12 kVA, 50A, 160 lb, soft start and 104/208V boost included. Two Dual MP6 systems replace Iso-Boost 100 or a pair of Iso-Boost 50s (24 kVA / 100A). UL Listed Marine, ignition protected, made in the USA.

Phone: (203) 954-0050
Email: [email protected]
bridgeportmagnetics.com/product/marine-puck-dual-mp6-50a

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